Leveling and Conveying
The leveling equipment applies pressure to the steel materials by using multiple sets of leveling rolls, which can effectively eliminate various defects such as bends, waves, and warps generated during the rolling, transportation, and storage processes of the steel materials, enabling the flatness of the steel materials to reach a high standard. For example, in the automotive manufacturing industry, for the steel plates used in vehicle bodies, after using the leveling and conveying equipment, the flatness error can be controlled within a very small range, ensuring the accuracy of subsequent processing and assembly.
During the leveling process of advanced leveling and conveying equipment, the surface of the leveling rolls is specially treated, and the equipment operates stably, which can avoid damages such as scratches and indentations on the surface of the steel materials, ensuring the smoothness and integrity of the steel surface. For instance, the stainless steel plates used in the home appliance manufacturing industry can maintain good surface quality after being processed by the leveling and conveying equipment, meeting the appearance and usage requirements.
Through the leveling process, the internal stress of the steel materials can be redistributed and released, reducing the phenomenon of internal stress concentration in the steel materials. This helps to improve the fatigue resistance and processing performance of the steel materials and extend the service life of the steel materials in actual use. For example, the steel used in bridge structures has significantly improved fatigue resistance after being leveled, and can better withstand long-term dynamic loads.
Achieve Automated Continuous Operation
Modern steel leveling and conveying equipment is usually equipped with an automated control system, which can realize a series of operations such as automatic feeding, leveling, conveying, and unloading of steel materials, forming a continuous production process. This greatly reduces manual intervention and improves production efficiency. Taking a steel processing workshop as an example, after using the automated leveling and conveying equipment, the hourly processing capacity of steel materials can be increased several times compared with traditional manual operation.
Quickly Adjust to Adapt to Different Specifications
Some advanced leveling and conveying equipment has a quick adjustment function. According to parameters such as the thickness, width, and material of different steel materials, it can quickly adjust the working parameters such as the spacing and pressure of the leveling rolls, realizing the rapid switching of processing for steel materials of different specifications. For example, in a steel structure manufacturing enterprise, when it is necessary to process angle steels and channel steels of different thicknesses, the equipment can complete the parameter adjustment within a short time, improving the flexibility and efficiency of production.
Good Connection with Other Equipment
The leveling and conveying equipment can be seamlessly connected with other steel processing equipment such as uncoilers, shearing machines, and stamping machines to form a complete production line. This integrated production mode enables the steel materials to flow quickly and smoothly between various processing links, further improving the efficiency of the entire production process. For example, in the automotive parts production line of a large steel processing factory, the leveling and conveying equipment cooperates closely with the stamping machine to achieve efficient production from steel leveling to stamping and forming.
Reduce Labor Costs
The automated leveling and conveying equipment reduces the dependence on a large amount of manual operation, reducing labor costs and the errors and risks brought by manual operation. Enterprises only need to assign a small number of technicians to monitor and maintain the equipment, greatly saving human resources expenses.
Reduce the Scrap Rate
Since the leveling and conveying equipment can ensure the processing quality of the steel materials, it reduces the generation of scraps caused by the poor flatness of the steel materials. This not only reduces the waste of raw materials but also saves the additional costs brought by scrap disposal and reprocessing. For example, in the precision machinery manufacturing industry, after using the leveling and conveying equipment, the scrap rate can be reduced to a fraction of the original rate, significantly saving production costs.
Prolong the Service Life of the Equipment
High-quality leveling and conveying equipment adopts advanced manufacturing processes and high-quality components, with good stability and reliability. Under the condition of reasonable use and maintenance, the equipment has a long service life, reducing the frequency of equipment replacement and lowering the equipment purchase cost. At the same time, the failure rate during the operation of the equipment is low, and the maintenance cost is also correspondingly reduced.
I. Product Overview
The leveling and conveying equipment is an automated device widely used in industries such as metal sheet processing, manufacturing, and logistics. It is primarily designed for leveling and conveying metal sheets. Combining the functions of a leveling machine and a conveyor belt, this equipment efficiently and precisely levels metal sheets and transports them to the next process or designated location. The leveling and conveying equipment not only enhances production efficiency but also ensures the flatness and surface quality of the sheets. It is widely applied in automotive manufacturing, home appliance production, architectural decoration, machinery manufacturing, and other fields.
II. Product Features
Efficient Leveling
The leveling and conveying equipment adopts advanced leveling technology and is equipped with high-strength leveling rollers. It can quickly and evenly level metal sheets, eliminating defects such as bending, warping, and waves, ensuring the flatness and consistency of the sheets.Automated Conveying
The device features an intelligent conveying system that can automatically adjust the conveying speed and direction according to production needs, enabling continuous sheet transportation, reducing manual intervention, and improving production efficiency.Precise Control
Equipped with a PLC control system, users can precisely operate the device via a touchscreen, adjusting parameters such as leveling pressure, conveying speed, and sheet thickness to ensure stable operation and adaptability to sheets of different specifications.High Adaptability
The leveling and conveying equipment can process various metal sheets, including cold-rolled sheets, hot-rolled sheets, stainless steel sheets, and aluminum sheets, meeting the processing needs of sheets with different thicknesses and widths.Energy Efficiency and Environmental Protection
The device uses high-efficiency motors and energy-saving designs, with low energy consumption and minimal noise during operation, complying with modern industrial environmental requirements.Safety and Reliability
The equipment is equipped with multiple safety protection devices, such as emergency stop buttons, overload protection, and anti-pinch designs, ensuring operator safety and equipment reliability.
III. Main Technical Parameters
Applicable Sheet Thickness: 0.3mm-8mm
Applicable Sheet Width: 600mm-2000mm
Number of Leveling Rollers: 9/11/13 rollers (optional)
Leveling Speed: 5-20 meters/minute (adjustable)
Conveying Speed: 5-25 meters/minute (adjustable)
Motor Power: 7.5KW-22KW (depending on the model)
Control Method: PLC touchscreen control
Equipment Weight: Approximately 2.5-5 tons
Dimensions: Customizable based on the model
IV. Application Fields
Automotive Manufacturing: Used for leveling and conveying automotive body sheets, ensuring sheet flatness and surface quality.
Home Appliance Production: Suitable for processing sheets for refrigerators, washing machines, air conditioners, and other home appliance casings.
Architectural Decoration: Used for leveling and conveying materials such as curtain walls and roof panels.
Machinery Manufacturing: Suitable for processing sheets for machinery casings and components.
Logistics Industry: Used for automated transportation and sorting of metal sheets, improving logistics efficiency.
V. Equipment Advantages
Improves Production Efficiency
The leveling and conveying equipment integrates leveling and conveying operations, reducing processing time and significantly enhancing production efficiency.Ensures Product Quality
Precise leveling ensures sheet flatness and surface quality, reducing rework rates in subsequent processes.Reduces Labor Costs
The high level of automation reduces manual operations, lowering labor costs.Strong Adaptability
The equipment can be customized to meet diverse production needs based on customer requirements.Easy Maintenance
The equipment features a rational structural design and high-quality key components, with low failure rates and simple maintenance.
VI. After-Sales Service
We provide comprehensive after-sales service support, including:
Installation and Debugging: Professional technicians provide on-site installation and debugging to ensure normal operation.
Operation Training: Detailed operation training is provided to ensure operators are proficient in using the equipment.
Warranty Service: The equipment comes with a one-year warranty, with free repairs or part replacements during the warranty period.
Technical Support: Lifelong technical support is available to address customer inquiries.
Spare Parts Supply: Original spare parts are supplied long-term to ensure stable equipment operation.
VII. Conclusion
The leveling and conveying equipment is a modern industrial device that integrates efficiency, precision, and automation, meeting the diverse needs of the metal sheet processing industry. Through advanced technology and high-quality service, we are committed to providing customers with cost-effective solutions to enhance production efficiency and product quality. We welcome inquiries and purchases, and we will wholeheartedly serve you!
For more product information or customization needs, please contact our sales team for professional advice and solutions.
