Leveling and conveying
Improve Product Quality
Precise Leveling: The leveling conveyor is equipped with a high-precision leveling device. It can accurately adjust the leveling force and angle according to parameters such as the thickness and material of the steel, effectively eliminating defects such as waviness and bending on the steel surface, enabling the steel to reach a high degree of flatness, and thus improving product quality.
Surface Protection: During the conveying process, the leveling conveyor uses special conveyor rollers and transmission devices to avoid excessive friction and scratches between the steel surface and the equipment, protecting the surface quality of the steel. This advantage is particularly crucial for steel products with high surface quality requirements, such as steel for automotive panels and home appliance steel.
Stable Conveying: Relying on an accurate control system and a stable mechanical structure, the leveling conveyor can ensure the stability of the steel during the conveying process, prevent phenomena such as shaking and deviation of the steel, guarantee the positioning accuracy of the steel in the subsequent processing, and is conducive to improving product consistency and quality stability.
Precise Leveling: The leveling conveyor is equipped with a high-precision leveling device. It can accurately adjust the leveling force and angle according to parameters such as the thickness and material of the steel, effectively eliminating defects such as waviness and bending on the steel surface, enabling the steel to reach a high degree of flatness, and thus improving product quality.
Surface Protection: During the conveying process, the leveling conveyor uses special conveyor rollers and transmission devices to avoid excessive friction and scratches between the steel surface and the equipment, protecting the surface quality of the steel. This advantage is particularly crucial for steel products with high surface quality requirements, such as steel for automotive panels and home appliance steel.
Stable Conveying: Relying on an accurate control system and a stable mechanical structure, the leveling conveyor can ensure the stability of the steel during the conveying process, prevent phenomena such as shaking and deviation of the steel, guarantee the positioning accuracy of the steel in the subsequent processing, and is conducive to improving product consistency and quality stability.
Reduce Labor Intensity
Reduce Manual Operation: The leveling conveyor has a high degree of automation and can complete the leveling and conveying tasks of steel, reducing heavy physical labor such as manual handling, lifting, and leveling, and thus reducing the labor intensity of workers.
Improve Working Environment: Traditional steel leveling operations usually require workers to work in harsh environments, such as high - temperature and dusty environments. The application of the leveling conveyor can free workers from these harsh environments, improve working conditions, and enhance work comfort and safety.
Reduce Manual Operation: The leveling conveyor has a high degree of automation and can complete the leveling and conveying tasks of steel, reducing heavy physical labor such as manual handling, lifting, and leveling, and thus reducing the labor intensity of workers.
Improve Working Environment: Traditional steel leveling operations usually require workers to work in harsh environments, such as high - temperature and dusty environments. The application of the leveling conveyor can free workers from these harsh environments, improve working conditions, and enhance work comfort and safety.
Increase Operational Safety
Complete Protective Devices: The leveling conveyor is equipped with complete safety protection devices, such as guardrails, safety light curtains, emergency stop buttons, etc., which can effectively prevent operators from coming into contact with dangerous parts during the operation of the equipment and reduce the probability of safety accidents.
Fault Diagnosis and Early Warning: Some advanced leveling conveyors have fault diagnosis and early warning functions. They can monitor the running status of the equipment in real - time. When an abnormal situation occurs, an alarm will be issued in a timely manner, and the equipment will automatically stop to avoid safety accidents caused by equipment failures. At the same time, it is also convenient for maintenance personnel to carry out maintenance in a timely manner, improving the reliability and safety of the equipment.
Complete Protective Devices: The leveling conveyor is equipped with complete safety protection devices, such as guardrails, safety light curtains, emergency stop buttons, etc., which can effectively prevent operators from coming into contact with dangerous parts during the operation of the equipment and reduce the probability of safety accidents.
Fault Diagnosis and Early Warning: Some advanced leveling conveyors have fault diagnosis and early warning functions. They can monitor the running status of the equipment in real - time. When an abnormal situation occurs, an alarm will be issued in a timely manner, and the equipment will automatically stop to avoid safety accidents caused by equipment failures. At the same time, it is also convenient for maintenance personnel to carry out maintenance in a timely manner, improving the reliability and safety of the equipment.
Save Production Costs
Reduce Material Waste: Through precise leveling and stable conveying, the leveling conveyor can effectively improve the utilization rate of steel, reduce the cutting allowance and waste rate caused by problems such as unevenness and deformation of the steel, thereby reducing material costs.
Reduce Energy Consumption: Modern leveling conveyors adopt energy - saving drive systems and optimized transmission structures. Under the premise of ensuring equipment performance, energy consumption is reduced, saving production costs.
Low Maintenance Cost: The structure of the leveling conveyor is relatively simple, and the parts have strong versatility and interchangeability. In addition, advanced manufacturing processes and high - quality materials are used, which have high reliability and durability, reducing the number of equipment repairs and maintenance costs.
Reduce Material Waste: Through precise leveling and stable conveying, the leveling conveyor can effectively improve the utilization rate of steel, reduce the cutting allowance and waste rate caused by problems such as unevenness and deformation of the steel, thereby reducing material costs.
Reduce Energy Consumption: Modern leveling conveyors adopt energy - saving drive systems and optimized transmission structures. Under the premise of ensuring equipment performance, energy consumption is reduced, saving production costs.
Low Maintenance Cost: The structure of the leveling conveyor is relatively simple, and the parts have strong versatility and interchangeability. In addition, advanced manufacturing processes and high - quality materials are used, which have high reliability and durability, reducing the number of equipment repairs and maintenance costs.
Product Details
Structural Composition
Leveling Device: It is composed of components such as high-precision leveling rollers, and the leveling rollers are usually made of wear-resistant forged steel, which can perform accurate leveling operations according to the thickness, material, etc. of the steel.
Conveying Device: It includes conveyor rollers, transmission devices, etc. The conveyor rollers are used to carry and convey steel, and the transmission device provides power for conveyance to ensure smooth steel transportation.
Control System: It is generally composed of electrical control systems, sensors, etc. It can monitor and adjust the leveling and conveying processes in real time to ensure that the equipment operates according to the set parameters.
Safety Protection Devices: Equipped with guardrails, safety light curtains, emergency stop buttons, etc., to prevent operators from contacting dangerous parts.
Working Principle
Leveling Principle: Utilizing the "Bauschinger effect" of materials, through the combined force of upper and lower leveling rollers, the steel is bent forward and backward multiple times, gradually changing the various original curvatures of the steel into a single curvature. The uneven steel is squeezed and corrected by the leveling rollers to eliminate surface defects such as waviness and bending.
Conveying Principle: Relying on the motor to drive the transmission device, which drives the conveyor rollers to rotate, thereby enabling the steel to move along the conveying direction under the action of friction, and the leveling operation is completed during the conveying process.
Leveling Principle: Utilizing the "Bauschinger effect" of materials, through the combined force of upper and lower leveling rollers, the steel is bent forward and backward multiple times, gradually changing the various original curvatures of the steel into a single curvature. The uneven steel is squeezed and corrected by the leveling rollers to eliminate surface defects such as waviness and bending.
Conveying Principle: Relying on the motor to drive the transmission device, which drives the conveyor rollers to rotate, thereby enabling the steel to move along the conveying direction under the action of friction, and the leveling operation is completed during the conveying process.
Classification
By Driving Method: It can be divided into mechanical, hydraulic, and numerical control types. The mechanical type is suitable for general metal leveling; the hydraulic type has strong power and is suitable for high-strength metal leveling; the numerical control type is equipped with digital control technology and can achieve higher precision leveling.
By Structural Form: There are various structural forms such as four-column type, W-type, and L-type, and different structures have differences in application scope and performance.
By Driving Method: It can be divided into mechanical, hydraulic, and numerical control types. The mechanical type is suitable for general metal leveling; the hydraulic type has strong power and is suitable for high-strength metal leveling; the numerical control type is equipped with digital control technology and can achieve higher precision leveling.
By Structural Form: There are various structural forms such as four-column type, W-type, and L-type, and different structures have differences in application scope and performance.
Application Scenarios
It is widely used in many industries such as machinery, metallurgy, building materials, chemical engineering, electronics, electric power, and light industry. In fields such as shipbuilding, locomotive and rolling stock, boiler bridges, and metal structure factories, it can perform leveling and conveying of metal sheets such as cold and hot plates, galvanized sheets, aluminum sheets, color-coated sheets, and stainless steel sheets.
It is widely used in many industries such as machinery, metallurgy, building materials, chemical engineering, electronics, electric power, and light industry. In fields such as shipbuilding, locomotive and rolling stock, boiler bridges, and metal structure factories, it can perform leveling and conveying of metal sheets such as cold and hot plates, galvanized sheets, aluminum sheets, color-coated sheets, and stainless steel sheets.
Selection Points
Consider the Processing Materials: Select a leveling conveyor with appropriate leveling capability, roller diameter, and number of rollers based on the type, thickness, and width of the steel to be processed.
Focus on Precision Requirements: For steel processing with high precision requirements, equipment with advanced control systems and high leveling precision should be selected.
Consider Production Efficiency: According to production scale and output requirements, select equipment with high conveying speed and high automation degree to improve production efficiency.
Emphasize Equipment Stability: Select equipment with a solid structure and reliable component quality to ensure the stability and reliability of the equipment during long-term operation.
Reduce Manual Operation: The leveling conveyor has a high degree of automation and can complete the leveling and conveying tasks of steel, reducing heavy physical labor such as manual handling, lifting, and leveling, thereby reducing the labor intensity of workers.
Improve Working Environment: Traditional steel leveling operations usually require workers to work in harsh environments, such as high-temperature and dusty environments. The application of the leveling conveyor can free workers from these harsh environments, improve working conditions, and enhance work comfort and safety.
Consider the Processing Materials: Select a leveling conveyor with appropriate leveling capability, roller diameter, and number of rollers based on the type, thickness, and width of the steel to be processed.
Focus on Precision Requirements: For steel processing with high precision requirements, equipment with advanced control systems and high leveling precision should be selected.
Consider Production Efficiency: According to production scale and output requirements, select equipment with high conveying speed and high automation degree to improve production efficiency.
Emphasize Equipment Stability: Select equipment with a solid structure and reliable component quality to ensure the stability and reliability of the equipment during long-term operation.
Reduce Manual Operation: The leveling conveyor has a high degree of automation and can complete the leveling and conveying tasks of steel, reducing heavy physical labor such as manual handling, lifting, and leveling, thereby reducing the labor intensity of workers.
Improve Working Environment: Traditional steel leveling operations usually require workers to work in harsh environments, such as high-temperature and dusty environments. The application of the leveling conveyor can free workers from these harsh environments, improve working conditions, and enhance work comfort and safety.
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