3*1850 Flying Shear Line
High - efficiency cutting: The 3*1850 flying shear line has the ability to operate at high speed and can complete the cutting tasks of a large amount of materials in a short time. Its advanced drive system and control technology can achieve rapid shearing actions, greatly improving production efficiency and meeting the needs of large - scale production.
Precise cutting: Relying on high - precision cutting tools and an advanced positioning system, the flying shear line can control the cutting error within a very small range, ensuring that the cutting dimensions are accurate and consistent. This provides reliable - quality materials for subsequent production processes and reduces the scrap rate caused by dimensional deviations.
Stable operation: This equipment is made of high - quality materials and uses excellent manufacturing processes. It has a sturdy and durable structure and can adapt to long - term and high - intensity production operations. At the same time, it is equipped with a complete fault - warning and automatic - protection function, which can detect and solve potential problems in a timely manner, reduce the equipment failure rate, and ensure the continuity of production.
Easy to operate: The user - friendly operation interface design enables operators to quickly become familiar with and master the operation methods of the equipment, reducing the operation difficulty and learning cost. In addition, the equipment is convenient for maintenance. Some components adopt a modular design, which is convenient for disassembly and replacement, effectively shortening the maintenance time and cost.
Strong compatibility: The 3*1850 flying shear line can cut materials of different materials and specifications. By simply adjusting the parameters, it can adapt to diverse production needs, improving equipment utilization and production flexibility.
I. Basic Information
The 31850 Flying Shear Line is designed specifically for high - efficiency and precise cutting. It is applicable to a variety of metallic and non - metallic materials and is widely used in industries such as steel, non - ferrous metal processing, wire and cable, and plastic pipe manufacturing. In "31850", "3" represents that the equipment is equipped with 3 sets of flying shear devices, and "1850" indicates that the maximum width of the materials that the flying shear line can process is 1850mm, which can meet the processing requirements of products with different specifications.
II. Structural Composition
1. Feeding System
It consists of high - precision feeding rollers, servo motors, and an advanced control system. The feeding rollers are made of high - quality alloy steel and their surfaces are specially treated to ensure uniform friction, thus enabling smooth material transportation. The servo motors have a fast response speed and can accurately control the feeding speed and length, with a feeding accuracy of ±0.1mm.
2. Flying Shear Device
The 3 sets of flying shear devices are the core components. Each set is equipped with a high - speed rotating blade and an independent drive system. The blades are made of high - performance tool steel and undergo a special heat - treatment process, resulting in high hardness, strong wear resistance, and a long service life. The drive system adopts advanced vector control technology, which can achieve rapid start - stop and precise positioning of the blades, with a maximum shearing frequency of [X] times per minute.
3. Discharging System
It includes a discharging conveyor belt, an aggregate rack, etc. The speed of the discharging conveyor belt can be adjusted synchronously with the flying shear device to ensure the smooth output of the cut materials. The aggregate rack is reasonably designed and can classify and collect materials of different lengths, which is convenient for subsequent handling and processing.
4. Electrical Control System
It adopts a PLC programmable controller and a touch - screen human - machine interface, with a high degree of integrated automation. Operators can easily set parameters such as cutting length, speed, and quantity through the touch - screen and monitor the operating status of the equipment in real - time. The system has a fault diagnosis function. Once an abnormality occurs, it can quickly locate the fault point and issue an alarm.
III. Technical Parameters
- Maximum processing width: 1850mm
- Cutting speed: Up to [X]m/min
- Cutting accuracy: Length accuracy ±0.5mm, width accuracy ±0.2mm
- Applicable material thickness: Metal materials [X1] - [X2]mm, non - metal materials [Y1] - [Y2]mm
- Power supply requirements: Three - phase [X]V, [X]Hz
- Equipment power: [X]kW
IV. Product Advantages
1. High - efficiency Cutting
The 3 sets of flying shear devices work in coordination with the high - speed feeding system, greatly improving the cutting efficiency. Compared with traditional cutting equipment, the production capacity is increased by more than [X]%.
2. Precise Cutting
The advanced positioning and control systems ensure high cutting size accuracy, effectively reducing waste products caused by dimensional deviations and improving product quality.
3. Stable Operation
Key components are selected from high - quality materials and have passed strict quality inspections. The overall structure of the equipment is robust, adapting to harsh industrial environments, having a long continuous operation time and a low failure rate.
4. Easy to Operate
The user - friendly operation interface is simple and easy to understand. Operators can get started without professional training. The equipment is convenient for maintenance, reducing the use cost.
5. Strong Compatibility
By adjusting parameters, it can adapt to the cutting of materials with different materials and specifications, meeting diverse production needs.
