Automatic feeding uncoiler
Automated Continuous Operation: The automatic feeding uncoiler can achieve the automatic uncoiling and feeding of coil materials. There is no need for frequent manual feeding and operation. It can seamlessly connect with subsequent processing equipment to form a continuous automated production process, greatly improving production efficiency.
High-speed and Stable Operation: This equipment usually has a high operating speed and stability, and can complete the uncoiling and feeding tasks of a large number of coil materials in a short time. Its drive system and control system can precisely control the uncoiling and feeding speeds to ensure that it can maintain a good working state even when running at high speed.
Reduce Auxiliary Time: When replacing the coil material, the automatic feeding uncoiler can achieve the rapid replacement of the coil material through the quick clamping and positioning device, effectively reducing the downtime of the equipment and increasing the effective working hours of production.
Precise Feeding Accuracy: This equipment adopts advanced control systems and transmission devices, which can precisely control the length, speed, and position of feeding, ensuring the accuracy of the materials during the uncoiling and feeding processes. It provides a stable and accurate input of raw materials for subsequent processing, helping to improve the dimensional accuracy and consistency of products.
Stable Material Tension Control: The automatic feeding uncoiler is equipped with an advanced tension control system, which can apply appropriate tension to the materials during the uncoiling process, ensuring that the materials remain flat during the uncoiling and feeding processes, and avoiding defects such as wrinkles and twists, thus improving the surface quality of products.
Reduce Manual Operation Errors: Due to the reduction of manual intervention, the automatic feeding uncoiler can avoid problems such as material damage and inaccurate feeding caused by improper manual operation, thereby improving the stability and reliability of product quality.
Save Labor Costs: The automatic feeding uncoiler has a high degree of automation, which can greatly reduce the manual operation links. Only a small number of operators are required to monitor and maintain one device, reducing the investment in labor costs of enterprises.
Reduce Material Loss: Precise feeding control and stable tension control can effectively reduce the waste of materials during the uncoiling and feeding processes, reducing the material loss rate and thus saving production costs.
Improve Equipment Utilization Rate: The stable operation and efficient work of this equipment can significantly improve the utilization rate of production equipment, reduce the idle time of equipment, and increase the return on investment of equipment.
Improve the Working Environment: The automatic feeding uncoiler reduces the links of manual handling and operation of coil materials, reduces the generation of pollutants such as noise and dust at the work site, improves the working environment, and is beneficial to the physical health of employees.
Enhance Operational Safety: The equipment is equipped with complete safety protection devices, such as protective fences, emergency stop buttons, overload protection, etc., which can effectively prevent operators from having accidents during the operation of the equipment and improve the safetyofoperation.
Structural Composition
Main Frame: As the supporting structure of the equipment, it is usually welded with high-strength steel, having sufficient strength and rigidity to ensure the stability of the equipment during operation.
Expansion and Tightening Mechanism: It is used to fix and carry the coil material. Tightening is achieved through hydraulic or mechanical means to ensure that the coil material will not loosen or shake during the uncoiling process. A common example is the hydraulic tightening shaft, which can be automatically adjusted according to the inner diameter of the coil material.
Material Pressing Arm: Installed above the uncoiler, it presses the material when the equipment is running to prevent the material from scattering during the uncoiling process and ensure the smooth progress of uncoiling. The material pressing arm usually adopts a design with adjustable pressure to adapt to materials of different materials and thicknesses.
Material Supporting Arm: Located below the outlet of the uncoiler, it supports the material after it is released from the uncoiler, enabling the material to smoothly enter subsequent processing equipment, such as the leveling mechanism.
Loading Trolley: It is used for the loading and unloading of coil materials, making it convenient for operators to load the coil materials onto the uncoiler or unload them from the uncoiler. The loading trolley generally has lifting and moving functions and can be adjusted as needed.
Working Principle
The automatic feeding uncoiler is powered by an electric motor or a hydraulic system to drive the expansion and tightening mechanism to rotate, thus achieving the uncoiling of the coil material. During the uncoiling process, the material pressing arm applies appropriate pressure to keep the material in a tensioned state and prevent it from scattering. The material supporting arm supports the released material to ensure its smooth transportation. At the same time, the equipment can also be equipped with detection devices such as photoelectric sensors to monitor the running status of the material in real time, such as the position and tension of the strip, so as to adjust the uncoiling speed and tension in a timely manner to ensure the smooth progress of the uncoiling process.
Technical Parameters
Load-bearing Capacity: Generally, there are various specifications, commonly ranging from 1 ton to 15 tons. For example, the large automatic uncoiler of Youyi Precision can bear a heavy coil material of 15 tons.
Applicable Material Width: The range is relatively wide. Usually, it can be applied to materials ranging from several hundred millimeters to 1600 millimeters or even wider. For example, the applicable material width of the 1600 large automatic two-in-one uncoiling, leveling, feeding and stamping production line is 100mm-1600mm.
Applicable Material Thickness: Generally, it can handle materials with a thickness of 0.1mm-3.0mm, and there are differences among different models and manufacturers.
Uncoiling Speed: Depending on the power and performance of the equipment, the uncoiling speed generally ranges from several meters to tens of meters per minute.
Functional Features
High Degree of Automation: It can realize functions such as automatic loading, uncoiling and feeding of coil materials, reducing manual operation and improving production efficiency.
Precise Tension Control: Equipped with an advanced tension control system, it can accurately control the material tension during the uncoiling process according to the characteristics of the material and processing requirements, ensuring the flatness and quality of the material.
High Feeding Precision: By using servo motors, precision transmission devices, etc., it can accurately control the length, speed and position of feeding, providing accurate raw material input for subsequent processing.
Strong Compatibility: It can be applied to coil materials of various materials, such as stainless steel, carbon steel, aluminum alloy, galvanized sheet, aluminum sheet, copper, etc.
Good Safety Performance: It is equipped with safety devices such as protective fences, emergency stop buttons and overload protection to ensure the safety of operators and equipment.
