CNC decoiling and cross - cutting line
Strong processing capacity
The thickness of the processable sheet is 8mm. It can handle relatively thick metal sheets and is suitable for the processing of materials with requirements for strength and thickness.
The maximum width of the processable sheet is 850mm. It can meet the processing requirements of sheets with various width specifications, adapt to the production of products of different sizes, and improve the versatility and application range of the equipment.
High - precision processing
CNC system control: An advanced CNC system is used for precise control, equipped with high - resolution encoders and precision transmission devices. It can achieve precise control of various links such as uncoiling, feeding, and shearing, ensuring high - precision processing dimensions of the sheet. The processing accuracy can be controlled within a small error range. For example, the length error can be controlled within ±0.1mm, and the angular error can be controlled within ±0.5°.
Advanced shearing technology: It is equipped with high - precision shearing tools and a shearing mechanism. The shearing process is stable, the cut is flat and smooth, with few burrs, reducing subsequent processing procedures and improving product quality and production efficiency.
High production efficiency
High degree of automation: Processes such as uncoiling, leveling, feeding, and shearing are all automated, reducing manual operation links, reducing labor intensity, and improving production efficiency at the same time. The equipment runs at a high speed and can perform multiple shearing operations per minute. For example, it can shear 5 - 10 times per minute, greatly shortening the processing time of a single product.
Strong continuous processing ability: It can continuously process sheets without interruption, reducing the number of equipment starts and stops, improving equipment utilization. It can operate stably for a long time and can process a large amount of sheets every day to meet the needs of large - scale production.
Easy to operate
User - friendly operation interface: The CNC system is equipped with an intuitive and friendly human - machine operation interface. Operators can easily master the operation method through simple training. Information such as the equipment operating status and processing parameters can be displayed in real - time on the interface, facilitating operators to monitor and adjust.
Convenient parameter setting: Processing parameters can be directly set and modified on the operation interface without complex manual adjustment, saving debugging time and improving production preparation efficiency. At the same time, the equipment also has the functions of parameter storage and retrieval, facilitating operators to quickly switch between different processing tasks.
High reliability
High - quality components: The equipment uses high - quality mechanical components and electrical components, which have passed strict quality inspection and screening to ensure the reliability and stability of the equipment. Key components such as uncoilers, levelers, and feeders all adopt advanced manufacturing processes and materials and have a long service life.
Complete fault diagnosis system: It is equipped with a complete fault diagnosis and alarm system that can monitor the operating status of the equipment in real - time. When a fault occurs, the system can quickly and accurately locate the fault point and issue an alarm prompt, facilitating maintenance personnel to carry out maintenance in a timely manner and reducing equipment downtime.
Product Details
Equipment Composition
Loading Trolley: It is used to transport and load the steel coil onto the uncoiler.
Uncoiler: It can bear and uncoil metal coils with a thickness of 8mm and a width of 850mm. Usually, it controls the expansion and contraction of the drum in a hydraulic or pneumatic way to achieve the loading, unloading, and uncoiling operations of the steel coil.
Leveler: It levels the uncoiled sheet to eliminate defects such as waviness and bending generated during the rolling and transportation of the sheet, enabling the sheet to reach a high degree of flatness.
Feeding Mechanism: It accurately transports the leveled sheet to the shearing position at a set speed and length. Generally, it is driven by a servo motor and is equipped with a high - precision transmission device to ensure feeding accuracy.
Plate Shear: It is equipped with high - precision shearing tools and a shearing mechanism. It can transversely shear the sheet according to the set size, with a flat and smooth cut and few burrs.
Conveying Device: It is used to convey the sheared sheet to a designated position, such as a stacking device or subsequent processing equipment.
Stacking Device: It neatly stacks the sheared sheets for easy storage and transportation. There are two structures: gantry stacking and open - type stacking.
Hydraulic System: It provides power for equipment such as the uncoiler, leveler, and plate shear, enabling various actions of the equipment, such as the expansion and contraction of the drum and the lifting of the tool.
Electrical Control System: It adopts an advanced numerical control system (such as PLC) to centrally control the entire production line, realizing functions such as the automated operation of the equipment, parameter setting, and fault diagnosis.
Processing Capacity
Sheet Thickness: The processable sheet thickness is 8mm. It can handle relatively thick metal sheets and is suitable for processing materials with requirements for strength and thickness, such as hot - rolled carbon steel, stainless steel, alloy steel, etc.
Sheet Width: The maximum width of the processable sheet is 850mm. It can meet the processing requirements of sheets with various width specifications, adapt to the production of products of different sizes, and improve the versatility and application range of the equipment.
Processing Accuracy
Length Error: Through the precise control of the numerical control system, as well as high - resolution encoders and precision transmission devices, the length error can be controlled within ±0.1mm.
Angle Error: The angle error can be controlled within ±0.5°, ensuring a relatively high angle accuracy of the sheared sheet.
Production Efficiency
Automated Operation: Processes such as uncoiling, leveling, feeding, and shearing are all automated, reducing manual operation links, reducing labor intensity, and improving production efficiency at the same time.
Operating Speed: The equipment runs at a high speed and can perform multiple shearing operations per minute. For example, it can shear 5 - 10 times per minute, greatly shortening the processing time of a single product.
Continuous Processing: It can continuously process sheets without interruption, reducing the number of equipment starts and stops, improving equipment utilization. It can operate stably for a long time and can process a large amount of sheets every day to meet the needs of large - scale production.
Operational Convenience
User - friendly Interface: The numerical control system is equipped with an intuitive and friendly human - machine operation interface. Operators can easily master the operation method through simple training. Information such as the equipment operating status and processing parameters can be displayed in real - time on the interface, facilitating operators to monitor and adjust.
Convenient Parameter Setting: Processing parameters can be directly set and modified on the operation interface without complex manual adjustment, saving debugging time and improving production preparation efficiency. At the same time, the equipment also has the functions of parameter storage and retrieval, facilitating operators to quickly switch between different processing tasks.
Equipment Reliability
High - quality Components: High - quality mechanical components and electrical components are used. After strict quality inspection and screening, the reliability and stability of the equipment are ensured. Key components such as the uncoiler, leveler, and feeder all adopt advanced manufacturing processes and materials and have a long service life.
Complete Fault Diagnosis: A complete fault diagnosis and alarm system is equipped. It can monitor the operating status of the equipment in real - time. When a fault occurs, the system can quickly and accurately locate the fault point and issue an alarm prompt, facilitating maintenance personnel to carry out maintenance in a timely manner and reducing equipment downtime.
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