Working Principle:Roll Straightening: The straightening machine mainly extrudes bars, tubes, wires, plates, etc. through straightening rollers to change their straightness. Generally, there are two rows of straightening rollers, and the number varies according to the equipment type and straightening requirements. The driving pressure roller is rotated by an electric motor, and the driven pressure roller rotates by relying on the friction with the rotating round bar or tube.
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I. Product OverviewA straightening machine is a mechanical device used to correct the shape of metallic materials. It is widely applied in industries such as iron and steel, non-ferrous metals, and mechanical manufacturing. By applying a certain amount of pressure or tension to the materials, it causes them to undergo plastic deformation, thereby eliminating the residual stresses inside the materials and achieving the purpose of straightening.
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Plate Leveling Machines are advanced industrial equipment designed to straighten and flatten metal plates with precision and accuracy.
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The control requirements for the stretching and bending straightening machine include the following points:Board type: Cut a 1-meter finished sample and place it flat on a flat surface to detect the wave height at different points. Simply put, it means using fingers to press different positions. If elastic deformation can occur, it indicates that there is still a problem with the board shape. 2. Surface. Bending and straightening are aimed at solving the problems of plate shape and releasing internal stress.
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Structural Composition: Generally, it consists of parts such as the machine body, tool holder, transmission system, hydraulic system, control system, and back gauge device. The machine body usually adopts a steel plate welded structure, which has relatively high strength and rigidity. The tool holder is a key component that carries the cutting blades and completes the shearing action, and its design needs to meet the requirements of strength and precision.
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I. Excellent leveling effectHigh-precision correctionIt can achieve high-precision leveling of steel plates and control the flatness error within a very small range.
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Definition and Working PrincipleA shearing machine is a machine that cuts sheet materials by making a reciprocating linear motion of one blade relative to the other.
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Coil Leveling Machine Product DetailsThe coil leveling machine is a crucial piece of equipment in the metal processing industry.
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Our Coil Leveling Machine is a today's industrial tools designed to effectively straighten and flatten coils of a range of materials, such as steel, aluminum, and different metals.
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Working PrincipleIn the slitting line, after the metal coil plate undergoes processes such as uncoiling and longitudinal shearing, the discharging machine in the slitting line smoothly outputs the cut steel materials at the set speed and in the set direction through a series of conveying devices and power mechanisms, so as to facilitate subsequent operations like rewinding and packing.Improve Production EfficiencyRapid Discharging: It can unload materials from storage containers or production equipment in a short time, which greatly increases the circulation speed of materials and reduces the
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Key Components:Decoiler: The decoiler unwinds the steel coil and feeds it into the cutting unit for further processing.Straightening Unit: The straightening unit ensures that the steel strip is flat and uniform before entering the cutting section.Cutting Unit: The cutting unit features precision blades that cut the steel coil into individual sheets with precise dimensions.Stacking Unit: The stacking unit gathers and organizes the cut steel sheets for convenient handling and storage.Features and Benefits:Precision Cutting: The Steel Coil Cutting Machine offers high cutting precision, resulting
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Swing shearing machine, also known as pendulum shearing machine, is a type of shearing machine driven by hydraulic pressure. Its upper knife rest swings in an arc around a fixed axis during the shearing process. Through the lever action, the force on the fulcrum is small, thereby increasing the service life of the shearing edge and the machine.The swing shearing machine has the advantages of compact structure and simple operation. It can infinitely adjust the stroke of the upper knife rest, greatly improving the working efficiency.
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High Precision Cutting: The Shearing Machine is equipped with advanced cutting mechanisms that ensure precise and accurate cuts.Efficient Operation: The machine is designed for optimal efficiency, allowing for smooth and productive operation.Versatility in Cutting Various Materials: It is capable of cutting a wide range of materials, including metal sheets, plates, and other industrial materials.Superior Cutting Quality: The Shearing Machine delivers clean and smooth cuts, resulting in high-quality finished products.Increased Productivity: With its fast cutting speeds and reliable performance,
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I. Equipment Structure and Components(1) UncoilerFunctionIt is responsible for loosening the aluminum coil and providing raw materials for the subsequent longitudinal cutting process. It can adapt to coils of different diameters and weights. For example, it can handle aluminum coil with a diameter of 1000 - 2000mm and a weight of several tons.Structural FeaturesIt usually adopts cantilever type or double-cone head type structure. The cantilever uncoiler has a simple structure and is convenient for loading and unloading coils.
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A material cutting line, also known as a material uncoiling and cutting line or decoiling and cutting line, is a type of industrial equipment used for processing sheet metal coils into flat sheets of specific lengths. This process involves unwinding the coil, straightening the material, and then cutting it to the desired size. Material cutting lines are commonly used in metal fabrication, automotive manufacturing, appliance production, and other industries where precise cutting of sheet metal is required for further processing.
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Product Description:Cut to size line ECL seriesA reduce to size line is normally used for jobs like uncoiling, straightening, measuring, cross-cutting to size and stacking of a number substances such as bloodless or warm rolling carbon steel, tinplate, stainless steel, and different types of metallic with lined surfaces.Features of Cut to Length Line:1. Our reduce to size line makes use of a roll feeding, AC servo drive.2.
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The process flow of longitudinal cutting production line1. Raw material preparation: Transport the coil raw materials to the longitudinal cutting production line and prepare to start the production process.2. Processing equipment settings: According to the required product specifications, set the parameters of the slitting machine, including tool position, speed, etc.3. Feed loading: Load the coil raw materials into the feeding device of the slitting machine and start feeding them into the machine for processing.4.
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Product Description:Mini slitting line ESSL serieOur slitting computer incorporates out slitting on bloodless or warm rolling carbon steel, tinplates, stainless steel, and different sorts of steel that have covered surfaces.
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Transmission System: It includes components such as motors, reducers, transmission shafts, sprocket chains or belts, etc. It is responsible for transmitting power to each working component, enabling the equipment to achieve smooth operation and material conveyance.Flattening Device: It is one of the core components of the flattening machine. Commonly, there are roller-type flattening devices and platen-type flattening devices.
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Main ComponentsRoller SystemThis is the core component of the leveling machine. Factors such as the number, diameter, material, and arrangement of the rollers have a great impact on the leveling effect. Generally speaking, a larger number of rollers can make the material receive more uniform pressure and more sufficient correction.
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Collection and organization: Collect and organize the vertically cut materials, and prepare for the next step of production processing or packaging.Cleaning and maintenance: Regularly clean and maintain the longitudinal cutting production line to maintain good equipment operation, improve production efficiency and product quality.Quality inspection and packaging: Conduct quality testing on the longitudinally cut materials to ensure that the products meet the requirements, then proceed with packaging and prepare for delivery to customers or downstream production lines. Longitudinal cutting
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Product Description of Shear Machine:Our shear machine is a cutting-edge piece of equipment designed for precision cutting in various industries. With its advanced technology and robust construction, it offers efficient and accurate cutting of sheet metal, plates, and other materials. The shear machine is equipped with high-quality shearing blades that ensure clean and precise cuts, resulting in high-quality finished products.The machine features a user-friendly interface and programmable controls, allowing operators to easily set parameters and adjust cutting settings as needed.
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Product Description:Slitting line ESL -6x1850It is composed of the following:1. entry coil car,2. uncoiler,3. slitter,4. scrap coiler,5. tension unit,6. recoiler, etc.Our slitting machine carries out slitting on cold or hot rolling carbon steel, tinplates, stainless steel, and other kinds of metal that have coated surfaces.
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Cut to length line ECL seriesA cut to length line is generally used for jobs like uncoiling, straightening, measuring, cross-cutting to length and stacking of various materials such as cold or hot rolling carbon steel, tinplate, stainless steel, and other kinds of metal with coated surfaces. Features of Cut to Length Line:1. Our cut to length line uses a roll feeding, AC servo drive.2. It has a fully digital length control system that ensures fast positioning with little error.3. It has a hard chrome plated surface and is durable and abrasion resistant.4.
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